When we want to create new products that are distinctive, it is often impossible to achieve performance by simply combining resins that are marketed in the world.
- There is no facility to synthesize resin in-house.
- The company has no know-how in resin synthesis.
- Even if resin manufacturers are asked to manufacture new resins, they cannot cope with small-volume production.
We propose TOKUSHIKI's outsourced resin synthesis experiment service to our customers who have these problems.
We are able to manufacture one-of-a-kind synthetic resins that meet the needs of our customers. In response to these concerns, we have been providing outsourcing services for resin synthesis experiments on a case-by-case basis. However, this time, we decided to commercialize TOKUSHIKI's outsourcing services for resin synthesis experiments, which have been very popular.
1.Benefits of outsourcing resin synthesis experiments
This is an environment in which customers who are not familiar with resin synthesis can request experiments with peace of mind.
- It is reasonable and convenient to use experimental equipment and experts without incurring significant risks such as capital investment or mass production.
- It can be manufactured from a small laboratory scale to a medium 500-liter scale.
- An expert in resin synthesis will take the place of the experiment.
- Therefore, it is possible to manufacture the product based on the prescription received from the customer or to consider the prescription together with the customer.
- Data on the manufactured resin (molecular weight, viscosity,...) are provided as after-sales support.
2.Types of Equipment, Evaluation Equipment, and Testing Equipment
Type
Manufacturing equipment
- 1 L ~ 50L Corven, 100L ~ 500L Reactor
Evaluation equipment
- UV radiators (metahalide lamps, high-pressure mercury lamps)
- Viscometers (E-type, BM-type, BH-type viscometer, Zahn Cup)Infrared spectrophotometer, gel permeation chromatography
- Gas chromatography
- Refractive index meter, contact angle meter, and film thickness meter
- Tensile and compression testing machine
- Gross meter, Haze meter
- Colorimeter (reflection), spectrophotometer (transmission, reflection)
- Accelerated weathering tester (Xenon Weather meter)
- Scanning electron microscopy (SEM)
1)Design and manufacturing experts meet customer requirements.
2)The 50-L flask (GL) is effective when acid such as hydrochloric acid and sulfuric acid is used as raw materials.
3)Urethane resin, acrylic resin, silicone resin, etc. are mainly manufactured. Please consult us once because we will provide resins that meet the requirements of our customers.
2)The 50-L flask (GL) is effective when acid such as hydrochloric acid and sulfuric acid is used as raw materials.
3)Urethane resin, acrylic resin, silicone resin, etc. are mainly manufactured. Please consult us once because we will provide resins that meet the requirements of our customers.
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Specifications of the reaction vessel
| Sizing | Material | Maximum temperature |
| 50L | SUS304L | 130degrees Celsius |
| 100L | SUS304L | 130degrees Celsius |
| 100L | SUS316L | 250degrees Celsius |
| 500L | SUS316L | 130degrees Celsius |
Maximum corresponding viscosity: 100 Pa·s
3.Service-content
Integrated processing service
Together with our customers, we will handle everything from the selection of raw materials to the design, prototyping, evaluation, and mass production.
Development and prototype service
We procure our own raw materials and new raw materials to help our customers develop them.
Appearance of the laboratory
